MIMO's High-Performance Gears and Racks: Precision and Durability Redefined

At MIMO Metal, we leverage cutting-edge Metal Injection Molding (MIM) technology to produce high-performance gears and racks. From rotating gears and locking teeth to racks and double helical gears, our products excel in precision, strength, and durability. They are widely used in industries such as machinery, power tools, and locking systems. Here’s a closer look at our offerings and how they’re applied across various sectors:

1. Rotating Gears

Applications
Rotating gears are critical components in high-load, high-speed transmission systems, particularly in automation equipment and robotics.

Key Advantages

• Complex Geometries: MIM technology enables the creation of intricate gear shapes that are challenging for traditional methods.

• Precision and Durability: Superior dimensional accuracy and a smooth surface finish reduce friction and wear, enhancing transmission efficiency and extending service life.

• High-Volume Production: MIM offers reduced material waste and shorter production cycles, making it ideal for mass production.

  
  

2. Locking Teeth

Applications
Locking teeth are essential for securing and connecting mechanical components in power tools, automotive systems, and aerospace applications.

Key Advantages

• High Strength and Wear Resistance: Outstanding tensile strength ensures long-term stability under heavy loads.

• Reliable Locking Performance: Precise tooth profiles and dimensional control ensure consistent and secure locking mechanisms.

• Cost-Effectiveness: MIM significantly reduces manufacturing costs and lead times while maintaining top-notch quality.

  
  

3. Racks

Applications
Racks are indispensable in linear transmission systems, with extensive use in power tools, automation equipment, and automotive applications.

Key Advantages

• Perfect Fit: MIM ensures high-precision tooth profiles that seamlessly engage with gears for smooth, efficient transmission.

• Durability: Exceptional wear resistance and strength ensure long-lasting performance and reduced maintenance costs.

• Versatile Design: Ideal for producing complex and miniaturized rack structures with consistent quality across large-scale production.

  

  

  
  

4. Double Helical Gears

Applications
Known for their efficiency and quiet operation, double helical gears are widely used in precision machinery and power tools.

Key Advantages

• Reduced Vibration and Noise: Smooth tooth surfaces and precise meshing minimize vibrations and noise, enhancing system stability.

• High-Speed Performance: Withstand high-speed operations while maintaining excellent transmission efficiency and reliability.

• Precision Manufacturing: MIM guarantees consistent performance and durability, even in high-load applications.

Key Industry Applications

1. Locking Systems
   In the locking industry, precision and durability are paramount. MIMO’s MIM-produced gear components deliver complex gear profiles and high-strength locking mechanisms that ensure long-lasting performance and superior safety.

2. Power Tools
   In high-frequency, high-load environments, MIMO’s gear components stand out with their low noise, exceptional wear resistance, and superior transmission efficiency, significantly enhancing the performance and lifespan of power tools.